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產品中心 > 齒輪機床 > YK2712數控直齒錐齒輪雙刀盤銑齒機

YK2712數控直齒錐齒輪雙刀盤銑齒機

YK2712型數控直齒錐齒輪雙刀盤銑齒機床,是天津一機集十年生產直齒錐齒輪機床、弧齒錐齒輪機床專業技術經驗而研發成功的作品。

特別適合加工齒為鼓型齒,用于粗切、精切直齒錐齒輪。加工效率快,比同規格刨齒機效率高約3-5倍,噪音低。機床加工精度達GB 6級。

該機床適用于加工直齒錐齒輪傳動的變速箱、減速機、精密傳動齒輪等。 

機床主要性能和結構特點

1、本機床采用國產廣數GSK218MC-V數控系統。可根據客戶需求使用德國西門子(SIEMENS)或日本發那科(FANUC)數控系統及電機,實現四軸控制三軸聯動。主軸伺服電機控制刀軸主驅動無級調速,可實現電子手輪對刀及輔助調刀。

2、本機床雙刀盤支架部件結構布局獨特,保證在高剛性能下合理空間尺寸。

3、本機床搖臺及工件箱均采用高精度蝸輪付傳動,結構及傳動均采用高剛性設計。

4、本機床主要電氣件、軸承及密封件均采用進口件,保證機床可靠性。

5、本機床配置獨立密封電氣柜具有恒溫控制裝置。

6、本機床配置安全防護罩。

7、本機床配置鐵屑排屑器(選配)。  

機床主要技術參數

加工工件模數范圍

mm

2.5~0.5

最大工件錐距

mm

60

軸交角為90°時,工件的最大傳動比


1 : 10

最大工件直徑

mm

125

最大工件齒寬

mm

11

工件齒數范圍


5~150

刀架最大調整角  


7.5°

工件箱主軸端面至機床中心距離

mm

20~190

加工每一齒所需的時間  

s

4~20

刀具切削速度

m/min

40-60

工件主軸錐孔大端直徑

mm

31.267

工件箱主軸孔錐度


莫氏四號

刀盤直徑


6″(152.4mm

搖臺最大擺動角度

零刻線以上


30°

零刻線以下


30°

主電機功率

KW

2.3

主電機轉速  

rpm

800~1500

冷卻泵電機功率

KW

0.42

冷卻泵流量

L/min

200

主機電壓

v

380

機床總功率

KVA

10

機床凈重

T

2

機床外廓尺寸

mm

1700x1650x1700

 

YK2712 CNC DOUBLE-CUTTER STRAIGHT BEVEL GEAR GENERATOR

The YK2712 CNC double-cutter straight bevel gear generator is a newly developed product of Tianjin No.1 Machine Tool Co., Ltd. through its specialized technology and experience in building straight bevel gear cutting machines and spiral bevel gear cutting machines for nearly 70 years.

The machine is designed for rough cutting or finish cutting straight bevel gears and it’s especially suitable for cutting gears with crowned teeth. The machining efficiency is very high, about 3 – 5 times higher than machines of the same specifications, and the machine noise level is low. The machining accuracy of the machine can reach Grade 6 of the GB Standard.

The machine is suitable for cutting straight bevel gears used in gear boxes, speed reducers, precision transmissions, etc.

MACHINE FEATURES

1. A GSK218MC-V CNC control system or a SIEMENS control system (Optional) a FANUC control system (Optional) is equipped on the machine and this is a 4-axis CNC machine with 3- axis simultaneous movements. A spindle servo motor controls the stepless speed regulation of the cutter spindle. Tool setting and cutter adjustments can be performed through the electronic handwheel.

2. The structural layout of the double cutter brackets is unique to guarantee a reasonable space in the high rigidity conditions of the machine.

3. Both the cradle and the workhead are driven by means of high precision worm and worm wheel pairs. All the structures and the transmissions of the machine are rigidly designed.

4. All the CNC control system, the major electrical components, the bearings and the sealing parts are imported ones to ensure the reliability of the machine.

5. The machine has a free-standing sealed electrical cabinet equipped with a thermostatic-control device.

6. A full- enclosure is equipped for the machine.

7. A chip conveyor (Optional) is available for the machine.


SPECIFICATIONS 

Max. module of work

mm

2.5 0.5

Max. cone distance of work

mm

60

Extreme ratio (at 90o shaft angle)


      10:1

Max. diameter of work

mm

125

Max. face width of work

mm

11

Teeth number


5 --150

Max. adjusting angle of cutter head


±7.5o

Distance between face of work spindle and machine center

mm

20 -- 190

Time for cutting one tooth

s

4 -- 20

Cutting speed

m/min.

40 -- 60

Diameter of taper hole of work spindle at large end

mm

31.267

Taper of work spindle hole


Morse #4

Cutter diameter


6” (152.4mm)

Max. cradle roll

above zero line

30o

below zero line

30o

Power of main motor

kw

2.3

Speed of main motor

rpm

800 -- 1500

Power of coolant motor

kw

0.42

Flowrate of coolant pump

l/min

200

Total power of machine

kva

10

Net weight

t

2

Overall dimensions

t

1700 x 1650 x 1700

Voltage                                   v               380


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